There are numerous scenarios in which you might turn to a custo
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Posted by Elvira Piers - Filed in Arts & Culture - 790 views
Plastic injection molding services are used by companies in a variety of industries, including medical, automotive, retail, construction, and many others, to reliably create the intricate parts they require for a variety of applications. Standard parts, on the other hand, may not be sufficient for certain projects. In the case of custom molding, each project is carefully evaluated in order to determine the level of customization that is required.
When Should You Hire a Custom injection molding Company?
When it comes to ensuring that your components meet your specifications, there are numerous scenarios in which you might turn to a custom injection molder. When high levels of precision and tight tolerances are required. In the event that you must adhere to specific safety standards or industry regulations. In the event that you wish to improve the mold's quality. In the event that you are looking for ways to cut your costs. In cases where you're dealing with complicated dimensions and geometry. When you work in a niche industry or find yourself in a situation where you require a manufacturer with a wide range of experience, you should consider
Illustrations of Case Studies
Many companies have given us the opportunity to work with them on specific projects over the years. Working with a custom plastic injection molder has many advantages, as these case studies demonstrate:
Residential Window Hardware Made of Plastic plastic injection molding services
When this major door and window company contracted The Rodon Group, they were using hardware for their residential windows that was manufactured in-house. Unfortunately, their tools were not up to the task of producing exceptional results, and the quality of their products suffered as a result.
We redesigned the tooling to produce a high-quality design at a lower cost. Using our advanced 46 to 233 ton Nissei presses, we were able to maintain a tight tolerance of 0.005 on parts ranging in size from 3/8 diameter to 4 square in size and weight from 0.03 grams to twenty grams. In addition, first-piece and in-production inspections were used to ensure that the accuracy and quality of the product were maintained. Components for Point-of-Purchase Displays Made of Plastic Injection Molded
Our value-added services helped this company in the point-of-purchase display industry save money over the life of their products, which included pegboard hooks, shelf dividers, and product stops. A variety of pre-designed parts were used in the design and construction of our molds, and the initial costs of high-volume plastic injection molding company with tight tolerances were offset over time by the fact that these items were constructed of high-quality materials and built to last for a long period of time. We used electrical discharge machining to create the molds, which is a sophisticated process that allowed us to maintain tolerances of.005 with a highly polished finish.
Diagnostic Kit for the Medical Industry Made of Plastic Injection Molded Polystyrene
We created a lateral flow in-vitro diagnostic test cartridge for a medical equipment manufacturer using 177-ton Nissei hydraulic presses that were equipped with a visual inspection system. These medium-impact polystyrene cartridges weighed eight grams and had dimensions of 5/16 x 7/8 x 3 3/4 inches. They had a matte finish and weighed eight grams. We were able to offer a higher-quality component at a lower cost and part weight because of careful design and fabrication.
Beverage Caps for the Food and Beverage Industry Made of Plastic {anchor}
This client had originally outsourced cap manufacturing to take advantage of lower costs, but the result was a sub-par product that didn't meet the client's expectations. They needed a cost-effective solution that could be implemented quickly. The required hot roller process is not inexpensive, but we were able to offset that expense by leveraging our experience and available equipment to produce a high-quality cap.
Manufacturing-on-Demand or "Just-in-Time" manufacturing
There are numerous advantages to designing products to meet your needs rather than manufacturing a surplus. JIT manufacturing is more efficient and results in shorter production times. The fact that your manufacturing partner has a stake in your success ensures that you will return and place another order, which results in dynamic, high-quality designs, strong manufacturing, and quality assurance. It is more cost effective to work with a full-service company because you can complete all stages of the project under one roof, with a single set of quality and safety standards.
Moreover, you save money by avoiding the need to keep inventory on hand that may be out of date by the time you need it. Inventory management and production planning are essential in ensuring that you have the products you need when you need them.
The Most Important Factors for a Successful Operation/Mold Making
The success of your product begins with the design of the mold. Investing in a high-quality mold helps to ensure consistent product quality and long-lasting components. Most of the best plastic injection molds have a few characteristics in common: 1. Design and engineering that is innovative and precise. Mold bases and cavities are made entirely of stainless steel. Manufacturing equipment that is up to date and well maintained. The use of a system that guarantees precision and accuracy