LK Metrology is pleased to announce the availability of new and

• Posted by Daan Welvaart November 24, 2022 - Filed in Technology - #cmm inspection services  - 588 views

  Increased inspection productivity, improved data collection quality, and enhanced visibility into components that are the subject of cmm inspection services are all features offered by the Camio 2021. It is possible to simulate accurate sequences of axis movement and probe motion by making use of the programming capabilities offered by Virtual CMM. The software, which has been rebranded as Camio 2021, is said to offer increased inspection productivity, an improvement in the quality of the data collected, and enhanced comprehension of the components that are being measured. All of these benefits are expected to be realized.
  
  

   

  

  According to LK Metrology, the Geometry Validation feature of Camio 2021 determines automatically which surfaces of the CAD model ought to be used to measure the feature. When used in conjunction with one another, the CAD simulation and the Teach Path view provide a thorough visual and numerical analysis of the programming sequence. In order to prepare for the touch points or scanning sequence, this analysis is carried out first. The Camio 2021 comes equipped with this function already. The self-centering function of an analogue probe responds in real time to the continuous deflections of the probe in order to precisely locate the point that is in the middle of two surfaces. We have incorporated the shape of the tolerance zone as well as its relationship to the secondary datum outputs in order to improve the output of orientation tolerances. This was done in order to make the output more accurate. The programming environment for the virtual CMM makes it possible to simulate accurate sequences of axis movement and probe motion. These simulations are necessary for the detection of collisions and the calculation of cycle times. The interoperability capabilities of the software allow users to import, interact with, share, and export 3D data across CMM platforms and manufacturing sites. These capabilities are made possible by the software.
  
  Time is saved, and safety is increased, with CMM.
  It is a massive component that weighs 800 pounds and stands out from the rest thanks to its seven distinctive machined features that set it apart from the others.
  
  The operators were required to manually flip the component using a crane in a number of different directions in order to obtain the required dimensions and measure all of the critical features. This was done in order to ensure that the component met all of the specifications. Schleifring searched for an alternate approach that would reduce the length of the process, save time, enhance the quality of the product, and make it easier for its operators to carry out production.
  
  The industry partners of Schleifring considered a number of different options, some of which included portable measuring arms, laser applications, and bridge-type coordinate measuring machines (CMMs). And despite the fact that laser measuring systems would have provided a higher level of accuracy when compared to portable measuring arms, the high cost of implementing laser applications at the time rendered this alternative unfeasible. As a result, portable measuring arms were the method that was ultimately chosen.
  
  Because of concerns about worker protection, it was imperative that the machine that was chosen have the capacity to carry out measurements without requiring the component to be moved.
  
  Assurance Technologies Inc.'s Eric Baumler and Ryan Losacco, both of whom are members of Mitutoyo America Corp.'s sales team, worked together on this project. After conducting investigation and engaging in deliberation, the company came to the conclusion that it should purchase the Mitutoyo Crysta-Apex S2030-16 CMM. The business came to the conclusion that there was no other machine that would be large enough or fast enough to reach required distances, as well as provide the accuracy and repeatability that was required for each part. This was one of the reasons why the company came to this conclusion. This was a substantial benefit to consider.
  
  Because of the introduction of the CMM, cmm inspection services the amount of time required to inspect Schleifring parts has decreased from 45 to 60 minutes spread across two different setups to just 25 minutes using just one setup (no flipping). This has resulted in a reduction of inspection time of up to 58% and the elimination of bottlenecks in the process of final inspection. In addition, operators are not required to manually adjust a product that weighs 800 kilograms, as this requirement has been eliminated. It is possible for operators to carry out complicated measuring processes in a manner that is both safer and simpler, and it is also possible for parts to be fully assembled and tested for critical features in their final form.
  
  The increased availability of information was an additional benefit that was not anticipated but was very much appreciated by all involved.
  
  Cathi Kirchner, the quality manager for Schleifring, says that because Schleifring is a relatively small company, we don't always have the time to devote to learning the nuances, tips, and tricks of operation. This presents a challenge in terms of getting up to speed on the new machine. Having field service technicians from Mitutoyo come to the location where the work is being done to answer questions or provide brief orientations has proven to be of great assistance.
  
  AdviceWhen Schleifring communicates with other businesses that are contemplating making a change and investing in a large-capacity CMM, they stress how important it is to receive the appropriate training. Also, make sure that the CMM can measure anything, including small, medium, and large parts, so that a single investment can cover a variety of products in the future. This will allow you to maximize your return on investment. In addition, make it a priority to obtain production buy-in as quickly as possible in order to increase the likelihood that the transition installation will be carried out successfully.