Precision reducers are an essential part of industrial robots

• Posted by Daan Welvaart October 20, 2022 - Filed in Technology - #CNC services  - 587 views

  It's mind-boggling to think about how far industrial robots have come in the past few years, particularly the flexible 5-axis and 6-axis robots that have so many joints and are capable of achieving precise transmission of motion and instructions. It's been just a few years, but the advancements that have been made in industrial robots have been phenomenal. This is merely one illustration of how far industrial robots have progressed in recent years. The level of technological advancement that has been reached is especially impressive when it comes to the development of flexible robots. Because of the close cooperation that exists between all of the robot's many different components, it is able to accomplish difficult tasks with relative ease.

   

  

   

  When we talk about joints, we are primarily referring to the most essential fundamental components of industrial robot parts, as well as the fundamental building blocks of motion, which are precision reducers. When we talk about joints, we also refer to the fundamental building blocks of motion. The transmission of power through this mechanism CNC Machining Brass Parts is accomplished with a high degree of accuracy. It does this by utilizing the speed converter of the gear, which brings the number of revolutions of the motor down to the required number of revolutions. The end result is a torque device with a greater capacity. As a direct consequence of this, the speed is decreased while, at the same time, the torque is increased.

   

  

   

  At the moment, there are not a great number of precision reducer manufacturers in the world who are able to provide dependable performance on a broad scale. This is because the market CNC aluminum for precision reducers is relatively new. On a global scale, the majority of the market share is controlled by Japanese companies, specifically Nabtesco, Harmonica, and Sumitomo Heavy Industries. This holds true for each and every one of their products. R. V. Take, for example:Case in point:.

   

  The reducer has been designed with a hollow section built into it so that the line can travel through it without coming across any obstructions. This design not only loads a larger set of internal corner support shafts, but it also offers increased torque, a higher compression ratio, and virtually no backlash. Because of this, additional cost savings are realized, as well as a reduction in the amount of work that is required of the end user to contribute to the design. Both of these benefits are made possible as a result of the adoption of this technology. A harmonic gear drive is the name CNC services given to this particular kind of gear transmission. Because of this, it is possible to transfer both motion and power at the very beginning stage of the transmission process. In 1957, a person from the United States was given a patent for the harmonic drive reducer that they had developed. This event took place in 1957. The longevity of this inventor has earned him the nickname "the Long Lived Inventor. ".

   

  Company Name: HarmonicDriveSystems, Inc. In 1960, the USM Company of the United States was the first to successfully put the harmonic drive reducer into use for the first time. This achievement took place in the United States. This accomplishment was realized in injection molding the United States of America. was successful in their effort to acquire the production license for USM. In October of 1970, in Tokyo, a company called Harmonic Drive Systems Inc. , also known as Hamernaco in Chinese, was founded with an initial capital investment of one hundred million yen from both Hasegawa and USM. The name "Harmonic Drive" is what "Hamernaco" means in English.

   

  Harmonic Drive is without a doubt the most innovative company in the market when it comes to providing complete control of motion. Its HarmonicDrive combined harmonic reducer possesses, among other qualities, the benefit of being lightweight, of having a small size, of not having a gear gap, and of having a high torque capacity. All of these qualities are in addition to its ability to reduce harmonics in a combined fashion. It finds widespread application in a diverse range of cutting-edge applications, such as industrial robots, humanoid robots, equipment for producing semiconductor liquid crystals, photovoltaic equipment, optical instruments, and precision machine tools, to name just some of the cutting-edge fields in which it is utilized. In addition to the processing of high-precision, high-difficulty, and easily deformed metal and plastic parts, as well as the production of light alloy and composite parts in small and medium batches, and the provision of robot parts procurement and customization services, Huiwen Zhizao has devoted a significant amount of time to these areas of business. These areas of business include the production of light alloy and composite parts in small and medium batches. This is due to the characteristics of harmonic reducers in general. It is possible for the planetary gear to mesh with the ring gear more closely because the ring gear goes through a one-of-a-kind deformation process that makes it possible for this to happen. As a consequence of this, backlash is eradicated, and a level of transmission error that is on par with precision is reached.

   

  Harmonic gear reducers find applications in a wide variety of industries, including the ones that are listed below: aerospace, energy, marine and shipbuilding, bionic machinery, commonly used ordnance, machine tool instruments, electronic equipment, mining and metallurgy, transportation, lifting machinery, petrochemical machinery, textile machinery, agricultural machinery, and medical equipment, to name just a few.

   

  The one-step forming technology of integral machining of parts can be used not only in horizontal machining centers, but it can also be used in vertical and vertical-to-horizontal conversion machining centers. This allows the technology to be used in all three types of machining centers. Components that are very similar to those that are depicted in Figure 6 can be manufactured by using an inverted cuboid aluminum alloy profile that is milled on a three-axis machining center. Figure 6: Components that are very similar to those that are shown in Figure 6. The left and right supports of the press plate are processed all at once as a single unit during the processing of the press plate, and the residual process table is removed using layered milling.

   

  When processing components, the one-step forming process technology of integral machining of precision parts is utilized the vast majority of the time. This technique is utilized in the processing of components that have stringent positioning and clamping requirements. It is able to combine processing procedures, thereby improving work efficiency and ensuring accurate shape and position, and it can be used for paired nesting processing of symmetrical structural parts in order to reduce the amount of clamping that is required. These are both benefits of using this technology. Both of these advantages come from making use of this technology. It is well suited for high-speed, small-feed scanning, which is used in the layer-by-layer processing of materials, and it lowers the cost of producing the necessary tooling. Additionally, it has excellent suitability for the processing of materials. This concept of processing is inching closer and closer to being put into action at our organization, and while the pace may be slow, it is steady all the same.